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PTFE Belts for Cushion Backed & Padded Flooring Manufacture

Versiv PTFE belts act as release solutions for curing PVC/PU for padded and cushion backed flooring manufacturing.
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Hand lifting a padded backed flooring with carpet on top.

Versiv Products of Choice

Product
Description
Products for contact grilling
Products for tortilla and flatbread production
Products for vacuum drying and lyophilization
Single Ply & 2 Ply Belting Options
Custom configurations for zero mark-off applications.
Standard heavy belting for basic requirements
Standard heavy belting for basic requirements
Premium belting products for superior release and extended durability

Features

  • Excellent non-stick PTFE surface
  • Resistant to aggressive chemicals
  • Resistant to temperatures up to 450°F/260°C  
  • Hydrophobic surface
  • Excellent heat transfer
  • Low friction
  • Simple installation
  • Easy to operate and maintain
  • Mechanically durable
  • Roll to roll processing
  • Available in rolls or sheets

    • Benefits

  • Optimal release
  • Less material waste
  • Higher quality finishes
  • Improved productivity
  • Improved cost effectiveness
  • No cross contamination
  • Defect-free product
  • Consistent production processes

    • Versiv PTFE diagraphm: Ultraflex

    Used in the most demanding high-pressure applications, Versiv Ultraflex is an unmatched PTFE solution for the highest flex life requirements and permeation resistance.
    Ultraflex is a Versiv Multimaterial Composite made from premium high molecular weight fluoropolymer resins, via specialised surface treatments and our proprietary process. It has all the benefits of regular PTFE composites, plus enhanced flex resistance, especially for high-pressure requirements.
    Roll of Versiv Ultraflex

    Main benefits of Versiv Ultraflex for pump diaphragms:

    High chemical resistance:

    ‍PTFE composites highly resistant to chemicals, acids, and solvents. This makes them ideal for use in pumps that handle aggressive chemicals or corrosive materials.
    It is also resistant to hydrolysis, making it suitable for use in humid environments.

    High-temperature resistance:

    Versiv Ultraflex is non-flammable/ fire resistan and has excellent high-temperature resistance. It is thermally stable from -200°C to 260°C (-328°F to 500°F) without degradation, making it suitable for use in pumps that handle hot fluids.

    Flexibility and Durability:

    Versiv Ultraflex is thermally weldable and has superior flexibility, allowing for diaphragms that are thin and durable. It is also resistant to tearing and abrasion, which helps prolong their lifespan.

    Reduced permeation:

    Reducing permeation is about equipment reliability.
    Versiv Ultraflex allows for both the protection of equipment and environment, and the reduction of leakage and media loss.

    Smoother flow:

    PTFE materials have a very low coefficient of friction, which means they do not stick to other materials easily.
    This leads to time, materials and energy savings through the low friction & easy release properties. It also makes them ideal for use in pumps that handle viscous or sticky fluids.

    Versiv Products of Choice

    Product
    Description
    Single Ply & 2 Ply Belting Options
    Custom configurations for zero mark-off applications.
    Please contact us to further discuss your requirements.
    Single Ply & 2 Ply Belting Options
    Custom configurations for zero mark-off applications.
    Standard heavy belting for basic requirements
    Standard heavy belting for basic requirements
    Premium belting products for superior release and extended durability

    Features

  • Excellent non-stick PTFE surface
  • Resistant to aggressive chemicals
  • Resistant to temperatures up to 450°F/260°C  
  • Hydrophobic surface
  • Excellent heat transfer
  • Low friction
  • Simple installation
  • Easy to operate and maintain
  • Mechanically durable
  • Roll to roll processing
  • Available in rolls or sheets

    • Benefits

  • Optimal release
  • Less material waste
  • Higher quality finishes
  • Improved productivity
  • Improved cost effectiveness
  • No cross contamination
  • Defect-free product
  • Consistent production processes

    • Clean release in cushion backed & padded flooring manufacture

    From underlay and carpet backing to anti-fatigue and therapeutic matting, cushioned flooring can be seen across the world in homes, offices, workplaces and public buildings, even on the sports field as artificial turfing backing. Global demand for cushioned flooring has never been higher thanks to its versatility and adaptability of use.

    Manufactured in high volume, the process of curing PVC/PU liquid formulation at extreme temperatures is very challenging. Production time can be lost due to the product sticking to the conveyor belt during curing.

    ‍

    Versiv PTFE belts act as release solutions for curing PVC/PU for padded and cushion backed flooring manufacturing.

    Versiv release solutions are used as processing aids, developed to provide high quality products and release downtime under the harsh production environment.

    Versiv PTFE-coated belts are non-stick and chemically resistant composites aiding the transport of the formulation as it is metered and processed into the ovens for curing, consistently delivering perfect release in temperatures up to 260°C / 500°F.

    Preparation for post- processing where the final product is stripped from the production belt can also be a challenge, with sticking not only ruining the product itself but also contaminating the conveyor. Non-stick and superior release Versiv processing aids are able to deliver hundreds of thousands of metres of product before replacement.

    ‍

    Pump problems solved with Versiv Ultraflex:

    • Premature failure due to PTFE rupture has been solved by the exceptional flex-life performance.
    • Diaphragm delamination caused by bad etching, unsteady bonding quality to rubber and media permeation that destroys bonding/rubber has been overcome by higher quality sodium ammonia etching on a Flex Barrier constructed from a low permeation rate laminate with a barrier enhancement process. The result is excellent bonding with a significantly reduced stretch void index and a 30% reduction in permeation.
    • Contamination attributable to a diaphragm’s rough surface hasbeen eliminated by the smooth inert surface of the barrier.
    • For deep drawing manufacturing issues, where the problem’s root cause is stiff and heterogeneous material, the high quality and flexibility of these barrier films removes cause for concern.

    Clean release in cushion backed & padded flooring manufacture

    From underlay and carpet backing to anti-fatigue and therapeutic matting, cushioned flooring can be seen across the world in homes, offices, workplaces and public buildings, even on the sports field as artificial turfing backing. Global demand for cushioned flooring has never been higher thanks to its versatility and adaptability of use.

    Manufactured in high volume, the process of curing PVC/PU liquid formulation at extreme temperatures is very challenging. Production time can be lost due to the product sticking to the conveyor belt during curing.

    ‍

    Versiv PTFE belts act as release solutions for curing PVC/PU for padded and cushion backed flooring manufacturing.

    Versiv release solutions are used as processing aids, developed to provide high quality products and release downtime under the harsh production environment.

    Versiv PTFE-coated belts are non-stick and chemically resistant composites aiding the transport of the formulation as it is metered and processed into the ovens for curing, consistently delivering perfect release in temperatures up to 260°C / 500°F.

    Preparation for post- processing where the final product is stripped from the production belt can also be a challenge, with sticking not only ruining the product itself but also contaminating the conveyor. Non-stick and superior release Versiv processing aids are able to deliver hundreds of thousands of metres of product before replacement.

    ‍

    Clean release in cushion backed & padded flooring manufacture

    Versiv food compliant Release Solutions are effective productivity aids that consistently deliver quality food from production to grilling, baking, and vacuum drying processes. Because of their non-stick processing surface, our PTFE coated processing belts and PTFE release sheets deliver a clean, consistent and long-lasting release surface, resolving issues with cleaning, sticking and contamination of food and dried ingredients. With fewer unplanned stoppages for clean-downs associated with sticking issues - consistent production, improved productivity and cost effectiveness is achievable.

    What can be made with
    Versiv PTFE Release Solutions?

    • Entrance mats
    • Entrance mats with carpet top
    • Anti-fatigue mats with backing
    • Cleated back mats
    • Car mats
    Read Brochure
    open_in_new
    Collage showing: yoga mat; padded mats with and without carpet topping; drink mat; the formulation of PU/PVC being input over PTFE belt.
    Read Brochure
    open_in_new
    Engineers discussin plans.
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    Two men and a woman with PPE discuss a document in factory floor
    Rigorous testing standards
    Versiv develops custom application testing based on each of our partner’s product uses in order to create the best possible solution. Some tests that are included but are not limited to environmental, durability, and reliability testing to give you peace of mind making sure that products work in the hardest environments. Our testing begins during the co-development process to develop relevant tests and gather data that allows us to create market-ready solutions quickly.
    Some of our tests:

    • FTMS 191A-5041

    • FTMS 191A-5030

    • FTMS 191A-5102

    • FTMS 191A-5136

    • ASTM D149-81

    How can we help?
    Talk to our team of engineers to start working on your solution today!
    Contact us
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    Call
    +353 65 90 80 100
    email
    contact@versivcomposites.com
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    Kilrush, Co. Clare, Ireland, V15 NW27 • Registered in Ireland • Company No. 77844 • VAT IE4590210Q