Carrots in vacuum package, sealed by heat welding.
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Non-Stick Coating for Heat Sealing machine

Versiv tear resistant coated fabrics are used as release surfaces in the heat welding point for closing plastic bags and packages.
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Carrots in vacuum package, sealed by heat welding.

Versiv Products of Choice

Product
Description
Products for contact grilling
Products for tortilla and flatbread production
Products for vacuum drying and lyophilization
Single Ply & 2 Ply Belting Options
Custom configurations for zero mark-off applications.
Tear resistant product with excellent release and extra flexibility.
Tear resistant product with excellent release and extra flexibility.
Tear resistant product with excellent release and extra flexibility.

Features

  • Different textures available for imprint
  • Thermally stable up to 500°F / 260°C
  • Mechanically stable
  • Excellent heat transfer
  • Easy to operate and maintain
  • Guidable edges for side sealing belts
  • Benefits

  • Optimal release of heat sealed polymer
  • Highspeed automated production
  • Imprints texture on the surface of the sealed polymer
  • Provides smooth/seamless seal area
  • Improved productivity
  • Improved cost effectiveness
  • Versiv PTFE diagraphm: Ultraflex

    Used in the most demanding high-pressure applications, Versiv Ultraflex is an unmatched PTFE solution for the highest flex life requirements and permeation resistance.
    Ultraflex is a Versiv Multimaterial Composite made from premium high molecular weight fluoropolymer resins, via specialised surface treatments and our proprietary process. It has all the benefits of regular PTFE composites, plus enhanced flex resistance, especially for high-pressure requirements.
    Roll of Versiv Ultraflex

    Main benefits of Versiv Ultraflex for pump diaphragms:

    High chemical resistance:

    PTFE composites highly resistant to chemicals, acids, and solvents. This makes them ideal for use in pumps that handle aggressive chemicals or corrosive materials.
    It is also resistant to hydrolysis, making it suitable for use in humid environments.

    High-temperature resistance:

    Versiv Ultraflex is non-flammable/ fire resistan and has excellent high-temperature resistance. It is thermally stable from -200°C to 260°C (-328°F to 500°F) without degradation, making it suitable for use in pumps that handle hot fluids.

    Flexibility and Durability:

    Versiv Ultraflex is thermally weldable and has superior flexibility, allowing for diaphragms that are thin and durable. It is also resistant to tearing and abrasion, which helps prolong their lifespan.

    Reduced permeation:

    Reducing permeation is about equipment reliability.
    Versiv Ultraflex allows for both the protection of equipment and environment, and the reduction of leakage and media loss.

    Smoother flow:

    PTFE materials have a very low coefficient of friction, which means they do not stick to other materials easily.
    This leads to time, materials and energy savings through the low friction & easy release properties. It also makes them ideal for use in pumps that handle viscous or sticky fluids.

    Versiv Products of Choice

    Product
    Description
    Single Ply & 2 Ply Belting Options
    Custom configurations for zero mark-off applications.
    Please contact us to further discuss your requirements.
    Single Ply & 2 Ply Belting Options
    Custom configurations for zero mark-off applications.
    Tear resistant product with excellent release and extra flexibility.
    Tear resistant product with excellent release and extra flexibility.
    Tear resistant product with excellent release and extra flexibility.

    Features

  • Different textures available for imprint
  • Thermally stable up to 500°F / 260°C
  • Mechanically stable
  • Excellent heat transfer
  • Easy to operate and maintain
  • Guidable edges for side sealing belts
  • Benefits

  • Optimal release of heat sealed polymer
  • Highspeed automated production
  • Imprints texture on the surface of the sealed polymer
  • Provides smooth/seamless seal area
  • Improved productivity
  • Improved cost effectiveness
  • Prevent residue in heat sealing with PTFE release

    Heat sealing and bag manufacturing are normally very automated processes requiring high speeds automation and neat finishes on the seal. It is vital that the release solution used to covet heat sealer impulse wires, heating bars or jaws is efficient and reliable.

    In plastic bag manufacturing, the HDPE blown film is sealed outside of the border of the bags and cut with high temperature and speed to make plastic bags (grocery bags are common). For product packaging applications, the actual heat sealing process may weld more sides of the package at one time.

    Versiv release solutions are used in the heat welding point for closing plastic bags and packages.

    Versiv PTFE coated glass fabric are designed and used to protect the heating elements of sealing machines from build-up of film residue and sticking while allowing for constant production cycle after cycle. 

    The superior clean release of Versiv non-stick products means that they can be used as sheets; tapes or belts in a wide variety of packaging machinery as heated platen covers for film sealing and wrapping. The excellent heat transfer allows for high speeds, ensuring that no residue is left after the cycle and therefore allowing for continuous process.

    Depending on the customer’s process, it may be preferred to use sheets of PTFE coated fabric, its adhesive backed version, or release belts for overwrapping and sealing roll packages applications. Versiv products can withstand the heat of the welding operation and provide a non-stick surface so the sealed package can be easily released. For side sealing applications, our Versiv tear resistant belts are generally preferred.

    Pump problems solved with Versiv Ultraflex:

    • Premature failure due to PTFE rupture has been solved by the exceptional flex-life performance.
    • Diaphragm delamination caused by bad etching, unsteady bonding quality to rubber and media permeation that destroys bonding/rubber has been overcome by higher quality sodium ammonia etching on a Flex Barrier constructed from a low permeation rate laminate with a barrier enhancement process. The result is excellent bonding with a significantly reduced stretch void index and a 30% reduction in permeation.
    • Contamination attributable to a diaphragm’s rough surface hasbeen eliminated by the smooth inert surface of the barrier.
    • For deep drawing manufacturing issues, where the problem’s root cause is stiff and heterogeneous material, the high quality and flexibility of these barrier films removes cause for concern.

    Prevent residue in heat sealing with PTFE release

    Heat sealing and bag manufacturing are normally very automated processes requiring high speeds automation and neat finishes on the seal. It is vital that the release solution used to covet heat sealer impulse wires, heating bars or jaws is efficient and reliable.

    In plastic bag manufacturing, the HDPE blown film is sealed outside of the border of the bags and cut with high temperature and speed to make plastic bags (grocery bags are common). For product packaging applications, the actual heat sealing process may weld more sides of the package at one time.

    Versiv release solutions are used in the heat welding point for closing plastic bags and packages.

    Versiv PTFE coated glass fabric are designed and used to protect the heating elements of sealing machines from build-up of film residue and sticking while allowing for constant production cycle after cycle. 

    The superior clean release of Versiv non-stick products means that they can be used as sheets; tapes or belts in a wide variety of packaging machinery as heated platen covers for film sealing and wrapping. The excellent heat transfer allows for high speeds, ensuring that no residue is left after the cycle and therefore allowing for continuous process.

    Depending on the customer’s process, it may be preferred to use sheets of PTFE coated fabric, its adhesive backed version, or release belts for overwrapping and sealing roll packages applications. Versiv products can withstand the heat of the welding operation and provide a non-stick surface so the sealed package can be easily released. For side sealing applications, our Versiv tear resistant belts are generally preferred.

    Prevent residue in heat sealing with PTFE release

    Versiv food compliant Release Solutions are effective productivity aids that consistently deliver quality food from production to grilling, baking, and vacuum drying processes. Because of their non-stick processing surface, our PTFE coated processing belts and PTFE release sheets deliver a clean, consistent and long-lasting release surface, resolving issues with cleaning, sticking and contamination of food and dried ingredients. With fewer unplanned stoppages for clean-downs associated with sticking issues - consistent production, improved productivity and cost effectiveness is achievable.

    What can be made with
    Versiv PTFE Release Solutions?

  • Heat seal packaging of food
  • Plastic bags
  • No items found.
    No items found.
    Engineers discussin plans.
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    Two men and a woman with PPE discuss a document in factory floor
    Rigorous testing standards
    Versiv develops custom application testing based on each of our partner’s product uses in order to create the best possible solution. Some tests that are included but are not limited to environmental, durability, and reliability testing to give you peace of mind making sure that products work in the hardest environments. Our testing begins during the co-development process to develop relevant tests and gather data that allows us to create market-ready solutions quickly.
    Some of our tests:
    • FTMS 191A-5041

    • FTMS 191A-5030

    • FTMS 191A-5102

    • FTMS 191A-5136

    • ASTM D149-81

    How can we help?
    Talk to our team of engineers to start working on your solution today!
    Contact us