Polymer processing using Versiv PTFE coated non-stick release belt.
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PTFE Coated Belts for Foam Release in Polymeric Processing

Versiv PTFE Belts act as a release surface for all the processing stages of polymeric materials into foam products.
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Polymer processing using Versiv PTFE coated non-stick release belt.

Versiv Products of Choice

Product
Description
Products for contact grilling
Products for tortilla and flatbread production
Products for vacuum drying and lyophilization
Single Ply & 2 Ply Belting Options
Custom configurations for zero mark-off applications.
Standard product for basic requirements. Semi-plied Yarn.
Dimensionally stable with a super smooth surface which provides excellent release
Standard heavy belting for basic requirements
Premium belting products for superior release and extended durability

Features

  • Excellent release properties
  • Non-stick surface  
  • Mechanically stable under pressure
  • Thermally stable up to 500°F/260°C  
  • Resistant to chemicals such as MDI
  • Easy to clean
  • Flexible and thermally weldable
  • Design options for all types of machines
  • Guidable edges

    • Benefits

  • Optimal release

  • Higher quality finishes  
  • Consistent production processes  
  • Improved productivity  
  • Improved cost effectiveness  
  • Less material waste  
  • Defect-free product
  • No cross contamination

    • Versiv PTFE diagraphm: Ultraflex

    Used in the most demanding high-pressure applications, Versiv Ultraflex is an unmatched PTFE solution for the highest flex life requirements and permeation resistance.
    Ultraflex is a Versiv Multimaterial Composite made from premium high molecular weight fluoropolymer resins, via specialised surface treatments and our proprietary process. It has all the benefits of regular PTFE composites, plus enhanced flex resistance, especially for high-pressure requirements.
    Roll of Versiv Ultraflex

    Main benefits of Versiv Ultraflex for pump diaphragms:

    High chemical resistance:

    ‍PTFE composites highly resistant to chemicals, acids, and solvents. This makes them ideal for use in pumps that handle aggressive chemicals or corrosive materials.
    It is also resistant to hydrolysis, making it suitable for use in humid environments.

    High-temperature resistance:

    Versiv Ultraflex is non-flammable/ fire resistan and has excellent high-temperature resistance. It is thermally stable from -200°C to 260°C (-328°F to 500°F) without degradation, making it suitable for use in pumps that handle hot fluids.

    Flexibility and Durability:

    Versiv Ultraflex is thermally weldable and has superior flexibility, allowing for diaphragms that are thin and durable. It is also resistant to tearing and abrasion, which helps prolong their lifespan.

    Reduced permeation:

    Reducing permeation is about equipment reliability.
    Versiv Ultraflex allows for both the protection of equipment and environment, and the reduction of leakage and media loss.

    Smoother flow:

    PTFE materials have a very low coefficient of friction, which means they do not stick to other materials easily.
    This leads to time, materials and energy savings through the low friction & easy release properties. It also makes them ideal for use in pumps that handle viscous or sticky fluids.

    Versiv Products of Choice

    Product
    Description
    Single Ply & 2 Ply Belting Options
    Custom configurations for zero mark-off applications.
    Please contact us to further discuss your requirements.
    Single Ply & 2 Ply Belting Options
    Custom configurations for zero mark-off applications.
    Standard product for basic requirements. Semi-plied Yarn.
    Dimensionally stable with a super smooth surface which provides excellent release
    Standard heavy belting for basic requirements
    Premium belting products for superior release and extended durability

    Features

  • Excellent release properties
  • Non-stick surface  
  • Mechanically stable under pressure
  • Thermally stable up to 500°F/260°C  
  • Resistant to chemicals such as MDI
  • Easy to clean
  • Flexible and thermally weldable
  • Design options for all types of machines
  • Guidable edges

    • Benefits

  • Optimal release

  • Higher quality finishes  
  • Consistent production processes  
  • Improved productivity  
  • Improved cost effectiveness  
  • Less material waste  
  • Defect-free product
  • No cross contamination

    • PTFE sheets prevent sticking during foam production

    Versiv PTFE Belts are used in the transport of polymeric materials in the production of foam products.

    Versiv PTFE coated fabrics are used as excellent process aids for the production of different foam products. They allow the transport over a wide temperature range and avoid sticking tendencies of the soft polymeric materials, while being in the expansion process.

    Post-curing on the belt is simplified, with no risk of interference between the belt and the final product. The final curing process can continuously operate at temperatures up to 260°C (500°F) and can briefly reach up to 300°C (572°F) to ensure an excellent final product.

    Pump problems solved with Versiv Ultraflex:

    • Premature failure due to PTFE rupture has been solved by the exceptional flex-life performance.
    • Diaphragm delamination caused by bad etching, unsteady bonding quality to rubber and media permeation that destroys bonding/rubber has been overcome by higher quality sodium ammonia etching on a Flex Barrier constructed from a low permeation rate laminate with a barrier enhancement process. The result is excellent bonding with a significantly reduced stretch void index and a 30% reduction in permeation.
    • Contamination attributable to a diaphragm’s rough surface hasbeen eliminated by the smooth inert surface of the barrier.
    • For deep drawing manufacturing issues, where the problem’s root cause is stiff and heterogeneous material, the high quality and flexibility of these barrier films removes cause for concern.

    PTFE sheets prevent sticking during foam production

    Versiv PTFE Belts are used in the transport of polymeric materials in the production of foam products.

    Versiv PTFE coated fabrics are used as excellent process aids for the production of different foam products. They allow the transport over a wide temperature range and avoid sticking tendencies of the soft polymeric materials, while being in the expansion process.

    Post-curing on the belt is simplified, with no risk of interference between the belt and the final product. The final curing process can continuously operate at temperatures up to 260°C (500°F) and can briefly reach up to 300°C (572°F) to ensure an excellent final product.

    PTFE sheets prevent sticking during foam production

    Versiv food compliant Release Solutions are effective productivity aids that consistently deliver quality food from production to grilling, baking, and vacuum drying processes. Because of their non-stick processing surface, our PTFE coated processing belts and PTFE release sheets deliver a clean, consistent and long-lasting release surface, resolving issues with cleaning, sticking and contamination of food and dried ingredients. With fewer unplanned stoppages for clean-downs associated with sticking issues - consistent production, improved productivity and cost effectiveness is achievable.

    What can be made with
    Versiv PTFE Release Solutions?

    • PU for Footwear
    • PU for Household décor and furniture  
    • PU for Automotive  
    • PU for leisure
    No items found.
    Products made via foam curing: Footwear, doormat, shoe soles, furniture, automotive composites.
    No items found.
    Engineers discussin plans.
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    Two men and a woman with PPE discuss a document in factory floor
    Rigorous testing standards
    Versiv develops custom application testing based on each of our partner’s product uses in order to create the best possible solution. Some tests that are included but are not limited to environmental, durability, and reliability testing to give you peace of mind making sure that products work in the hardest environments. Our testing begins during the co-development process to develop relevant tests and gather data that allows us to create market-ready solutions quickly.
    Some of our tests:

    • FTMS 191A-5041

    • FTMS 191A-5030

    • FTMS 191A-5102

    • FTMS 191A-5136

    • ASTM D149-81

    How can we help?
    Talk to our team of engineers to start working on your solution today!
    Contact us
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    Call
    +353 65 90 80 100
    email
    contact@versivcomposites.com
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