Interior of a car door, which is commonly manufactured via compression moulding.
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Solutions for
Automotive
FEATURED

PTFE Release for Compression Moulding of Automotive Parts

Versiv PTFE-covered belts and sheets are used as processing aids for molding materials into lightweight, high-strength automotive parts.

Interior of a car door, which is commonly manufactured via compression moulding.

All of our products for this market are customised.
Please contact us to further discuss your requirements.

Versiv products of choice

Product
Description
Standard product for basic requirements. Semi-plied Yarn.
Standard product for basic requirements. Plied Yarn.
Standard product with good release for basic requirements
Special product with super smooth, longest lasting release
Smooth surface product for processes with anti-static requirements
Laminated product with superior release and extended durability
Special Products
Please contact our sales team for further info

Features

  • Flexible and thermally weldable
  • Excellent non-stick PTFE surface
  • Mechanically stable under pressure
  • Thermally stable up to 500°F / 260°C
  • Resistant to molten thermoplastics
  • Excellent heat transfer
  • Design options for all types of machines
  • Consistent mechanical wear
  • Guidable edges
  • Eliminates the need for using release agents or silicone sprays

Benefits

  • Higher quality finishes
  • Improved productivity
  • Consistent production processes
  • Risk of unplanned maintenance minimized
  • Improved cost effectiveness
  • No cross contamination
  • Less material waste
  • Defect-free product
  • Optimal release

Versiv Manufacturing Aids: PTFE Sheet and Belt

Compression molding is the most cost-effective option for the production of a range of lightweight, high strength interior automotive parts.

Versiv release solutions for compression moulding are used as processing aids when converting, bonding and shaping materials into composite parts. They are compatible with many press forming processes where they protect the reusable molds from the molten substrates and ensure easy release. Excellent temperature, mechanical strength and abrasion resistance allows precise reproducibility and reduces overall cost.

Versiv non-stick release sheets and belts can be configured for every type of machine with features such as guidable edges, different types of joints, and higher strength and textured options.

Versiv PTFE coated belts and sheets work as release solutions for compression moulding in automotive composites manufacturing.

Versiv process conveyor belts transport the mixture through the oven to the molding process where pressure and heat are applied to the resins and reinforcement materials where they are bonded to form a composite material for further processing.  The conditions of curing must be carefully selected and closely monitored to make certain the product attains the desired geometry and shape.

Versiv very smooth and non-stick release surface allows for the composite to solidify and be released from the mold in a continuous operation. The easy and consistent PTFE mold release allows for quick mold clean-up. It also eliminates the need for using release agents or silicone sprays, reducing the time between cycles.

What can be made with
Versiv PTFE Release Solutions?

  • Parcel shelves
  • Dashboards
  • Car flooring
  • Trunk trims
  • Wheel house covers
  • Head liners
  • Door panels
  • Other parts for NVH (noise, vibration and harshness) control
Collage: car door inside panel, car door from outside, dashboard, part for NVH

Low Coefficient of Friction in Bearings Across Industries

Frequent Asked Questions

What are Versiv Low Friction Linings (LFL)?
When is a Versiv Low Friction Lining (LFL) required?
caret down
How important is the hardness of the Low Friction Lining material?
What temperature range can Versiv LFL withstand?
What is the thickness range you can offer?
How do LFL improve solenoid performance?
Can Versiv LFL replace traditional lubricants?
How do Versiv LFL contribute to vehicle efficiency?
What are the long-term performance characteristics of Versiv LFL?
What design advantages do Versiv LFL offer?
How can Versiv LFL contribute to automotive design innovation?
How can I learn more about implementing Versiv LFL in my automotive designs?
How do you avoid movement of the LFL material in the poletube?
How does Versiv supply the goods?
Does Versiv provide sample availability?
Does Versiv provide necessary documentation?
Two men and a woman with PPE discuss a document in factory floor
Rigorous testing standards
Versiv develops custom application testing based on each of our partner’s product uses in order to create the best possible solution. Some tests that are included but are not limited to environmental, durability, and reliability testing to give you peace of mind making sure that products work in the hardest environments. Our testing begins during the co-development process to develop relevant tests and gather data that allows us to create market-ready solutions quickly.
Some of our tests:
  • FTMS 191A-5041

  • FTMS 191A-5030

  • FTMS 191A-5102

  • FTMS 191A-5136

  • ASTM D149-81

How can we help?
Talk to our team of engineers to start working on your solution today!
Contact us